Materials handling technology: Light Roller Conveyor

Light roller conveyors

Light roller conveyors are the right choice for the manual transport of piece goods weighing up to 25 or 35 kg. The light roller conveyors offer an efficient solution for the in-house transport of light to medium-weight piece goods. Light roller conveyors enable targeted storage and effortless transport. In this way, they accelerate and regulate the production process.

More information on lightweight roller conveyors

Here you can find the results for light roller conveyors in different designs:

Light roller conveyors

catalog page: 189

Lane width (mm)	Axle separation (mm)	Lane length 1 m	Lane length 2 m	Lane length 3 m	Curves 90°	Curves 45°
200	240	100	LRBK.003	LRBK.039	LRBK.075	LRBK.K003	LRBK.K039
200	240	125	LRBK.004	LRBK.040	LRBK.076	LRBK.K004	LRBK.K040
200	240	150	LRBK.005	LRBK.041	LRBK.077
200	240	200	LRBK.006	LRBK.042	LRBK.078
200	240	62,5	LRBK.001	LRBK.037	LRBK.073	LRBK.K001	LRBK.K037
200	240	75 *	LRBK.002	LRBK.038	LRBK.074	LRBK.K002	LRBK.K038
300	340	100	LRBK.009	LRBK.045	LRBK.081	LRBK.K009	LRBK.K045
300	340	125	LRBK.010	LRBK.046	LRBK.082	LRBK.K010	LRBK.K046
300	340	150	LRBK.011	LRBK.047	LRBK.083
300	340	200	LRBK.012	LRBK.048	LRBK.084
300	340	62,5	LRBK.007	LRBK.043	LRBK.079	LRBK.K007	LRBK.K043
300	340	75 *	LRBK.008	LRBK.044	LRBK.080	LRBK.K008	LRBK.K044
400	440	100	LRBK.015	LRBK.051	LRBK.087	LRBK.K015	LRBK.K051
400	440	125	LRBK.016	LRBK.052	LRBK.088	LRBK.K016	LRBK.K052
400	440	150	LRBK.017	LRBK.053	LRBK.089
400	440	200	LRBK.018	LRBK.054	LRBK.090
400	440	62,5	LRBK.013	LRBK.049	LRBK.085	LRBK.K013	LRBK.K049
400	440	75 *	LRBK.014	LRBK.050	LRBK.086	LRBK.K014	LRBK.K050
500	540	100	LRBK.021	LRBK.057	LRBK.093	LRBK.K021	LRBK.K057
500	540	125	LRBK.022	LRBK.058	LRBK.094	LRBK.K022	LRBK.K058
500	540	150	LRBK.023	LRBK.059	LRBK.095
500	540	200	LRBK.024	LRBK.060	LRBK.096
500	540	62,5	LRBK.019	LRBK.055	LRBK.091	LRBK.K019	LRBK.K055
500	540	75 *	LRBK.020	LRBK.056	LRBK.092	LRBK.K020	LRBK.K056
600	640	100	LRBK.027	LRBK.063	LRBK.099	LRBK.K027	LRBK.K063
600	640	125	LRBK.028	LRBK.064	LRBK.100	LRBK.K028	LRBK.K064
600	640	150	LRBK.029	LRBK.065	LRBK.101
600	640	200	LRBK.030	LRBK.066	LRBK.102
600	640	62,5	LRBK.025	LRBK.061	LRBK.097
600	640	75 *	LRBK.026	LRBK.062	LRBK.098	LRBK.K026	LRBK.K062
800	840	100	LRBK.033	LRBK.069	LRBK.105	LRBK.K033	LRBK.K069
800	840	125	LRBK.034	LRBK.070	LRBK.106	LRBK.K034	LRBK.K070
800	840	150	LRBK.035	LRBK.071	LRBK.107
800	840	200	LRBK.036	LRBK.072	LRBK.108
800	840	62,5	LRBK.031	LRBK.067	LRBK.103
800	840	75 *	LRBK.032	LRBK.068	LRBK.104	LRBK.K032	LRBK.K068

Supporttext
Frame:
Galvanised steel 20/70/20 x 2 mm U-form with screwed cross bars.

Support rollers:
Blue plastic pipe Ø 50 x 2.8 mm with ball bearings, screwed axles Ø 8 mm

Curves:

Interior radius 800 mm
Support rollers continuous or in multi-split mode.
Width 200 - 300 mm continuous
Width 400 mm in 2 elements
Width 500 - 600 mm in 3 elements
Width 800 mm in 4 elements

Please Note:
* Remark: If axle distance is 75 mm we deliver: instead of 1000 mm - 975 mm; instead of 2000 mm - 1950 mm. Supports and accessories please see on page 191.

For transporting goods up to approx. 25 kg each.
The good’s base must be even and stable, or can feature lengthwise bars in the direction of transport.
The roller conveyor must always be wider than the selected goods.
The smallest goods must rest on at least 3 roller axles at one time. (axle distance x 3 = minimum length)
A number of tracks may be combined to form longer lengths (special lengths possible).
The supports intervals should not be more than 2 m. If a number of elements are combined supports must be positioned beneath the connecting parts.
For operation in dry interior areas.
The load capacity depends on the track width, roller distances and support intervals.

You can plan the conveyors according to your requirements. Light roller conveyors can be delivered according to your individual local specifications.

Light roller conveyors

catalog page: 190

Lane width (mm)	Axle separation (mm)	Lane length 1 m	Lane length 2 m	Lane length 3 m	Curves 90°	Curves 45°
200	240	100	LRBS.003	LRBS.039	LRBS.075	LRBS.K003	LRBS.K039
200	240	125	LRBS.004	LRBS.040	LRBS.076	LRBS.K004	LRBS.K040
200	240	150	LRBS.005	LRBS.041	LRBS.077
200	240	200	LRBS.006	LRBS.042	LRBS.078
200	240	62,5	LRBS.001	LRBS.037	LRBS.073	LRBS.K001	LRBS.K037
200	240	75 *	LRBS.002	LRBS.038	LRBS.074	LRBS.K002	LRBS.K038
300	340	100	LRBS.009	LRBS.045	LRBS.081	LRBS.K009	LRBS.K045
300	340	125	LRBS.010	LRBS.046	LRBS.082	LRBS.K010	LRBS.K046
300	340	150	LRBS.011	LRBS.047	LRBS.083
300	340	200	LRBS.012	LRBS.048	LRBS.084
300	340	62,5	LRBS.007	LRBS.043	LRBS.079	LRBS.K007	LRBS.K043
300	340	75 *	LRBS.008	LRBS.044	LRBS.080	LRBS.K008	LRBS.K044
400	440	100	LRBS.015	LRBS.051	LRBS.087	LRBS.K015	LRBS.K051
400	440	125	LRBS.016	LRBS.052	LRBS.088	LRBS.K016	LRBS.K052
400	440	150	LRBS.017	LRBS.053	LRBS.089
400	440	200	LRBS.018	LRBS.054	LRBS.090
400	440	62,5	LRBS.013	LRBS.049	LRBS.085	LRBS.K013	LRBS.K049
400	440	75 *	LRBS.014	LRBS.050	LRBS.086	LRBS.K014	LRBS.K050
500	540	100	LRBS.021	LRBS.057	LRBS.093	LRBS.K021	LRBS.K057
500	540	125	LRBS.022	LRBS.058	LRBS.094	LRBS.K022	LRBS.K058
500	540	150	LRBS.023	LRBS.059	LRBS.095
500	540	200	LRBS.024	LRBS.060	LRBS.096
500	540	62,5	LRBS.019	LRBS.055	LRBS.091	LRBS.K019	LRBS.K055
500	540	75 *	LRBS.020	LRBS.056	LRBS.092	LRBS.K020	LRBS.K056
600	640	100	LRBS.027	LRBS.063	LRBS.099	LRBS.K027	LRBS.K063
600	640	125	LRBS.028	LRBS.064	LRBS.100	LRBS.K028	LRBS.K064
600	640	150	LRBS.029	LRBS.065	LRBS.101
600	640	200	LRBS.030	LRBS.066	LRBS.102
600	640	62,5	LRBS.025	LRBS.061	LRBS.097
600	640	75 *	LRBS.026	LRBS.062	LRBS.098	LRBS.K026	LRBS.K062
800	840	100	LRBS.033	LRBS.069	LRBS.105	LRBS.K033	LRBS.K069
800	840	125	LRBS.034	LRBS.070	LRBS.106	LRBS.K034	LRBS.K070
800	840	150	LRBS.035	LRBS.071	LRBS.107
800	840	200	LRBS.036	LRBS.072	LRBS.108
800	840	62,5	LRBS.031	LRBS.067	LRBS.103
800	840	75 *	LRBS.032	LRBS.068	LRBS.104	LRBS.K032	LRBS.K068

Supporttext
Frame:
Galvanised steel 20/70/20 x 2 mm U-form with screwed cross bars.

Support rollers:
Galvanised steel pipe Ø 50 x 1.5 mm with ball bearings, screwed axles Ø 8 mm

Curves:

Interior radius 800 mm
Support rollers continuous or in multi-split mode.
Width 200 - 300 mm continuous
Width 400 mm in 2 elements
Width 500 - 600 mm in 3 elements
Width 800 mm in 4 elements

Please Note:
* Remark: If axle distance is 75 mm we deliver: instead of 1000 mm - 975 mm; instead of 2000 mm - 1950 mm. Supports and accessories please see on page 191.

For transporting goods up to approx. 35 kg each.
The good’s base must be even and stable, or can feature lengthwise bars in the direction of transport.
The roller conveyor must always be wider than the selected goods.
The smallest goods must rest on at least 3 roller axles at one time. (axle distance x 3 = minimum length)
A number of tracks may be combined to form longer lengths (special lengths possible).
The supports intervals should not be more than 2 m. If a number of elements are combined supports must be positioned beneath the connecting parts.
For operation in dry interior areas.
The load capacity depends on the track width, roller distances and support intervals.

You can plan the conveyors according to your requirements. Light roller conveyors can be delivered according to your individual local specifications.

The light roller conveyors run smoothly with a slight gradient

Light roller conveyors are ideally used with a gradient of two to five percent. This is enough to make the best possible use of the gravity-controlled run. Light roller conveyors transport goods without generating any energy costs. The speed of the continuous material flow can be individually controlled. Light roller conveyors can also be used as a horizontal manual pushing section.

Flexibility all along the conveyor

Light roller conveyors are flexible when used in dry indoor areas. They are not only flexible in terms of gradient and thus in the speed of transport, they can also be set up quickly. For this reason they are often used for loading. Since light roller conveyors do not require a motor, they are almost maintenance-free. Individual rollers and parts can easily be replaced.

Plastic or steel rollers

For robust conveyance goods, small rollers made of durable, galvanized steel are the best choice, while plastic rollers are used for more sensitive goods. They offer the additional advantage that they do not cause much rolling noise. Both variants have ball-bearing axles.

Requirements for the conveyed goods and conveyor routes

Important requirements for conveyed goods such as cardboard boxes or containers are that they have a flat, hard, stable, clean and dry base and that they are at least 200 mm wide. The smallest item to be conveyed should rest on at least three roller axles.

The load-bearing capacity of the roller conveyors depends on the width of the conveyor, the distance between the rollers and the distance between the supports. The conveyor lines can be planned individually according to the requirements. We can provide light roller conveyors that are adapted to your spatial conditions.

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